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ClutchNet disc, Time to replace

Old Jan 25, 2010 | 09:30 PM
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Default ClutchNet disc, Time to replace

When I pulled the motor and trans again (6speed going in finally), I stripped off the clutch and flywheel to throw the motor on the stand and I shouldn't really say I was surprised but my clutch net disc (6 puck sprung) is done.

I doubt I have 10k km on it, 2 summers of driving, maybe half a dozen track days.

Is this wear excessive?

Should I replace it with another of the same?

No significant hot spots on the flywheel or anything so it doesn't look like I abused it that much.
Old Jan 25, 2010 | 10:01 PM
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My Spec Stage 2 (half kevlar half organic) only lasted 30k miles.

I bought an FM 1 clutch.
Old Jan 25, 2010 | 10:04 PM
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What pressure plate are you using?
Old Jan 25, 2010 | 10:06 PM
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6 speed FTW..............go ACT!
Old Jan 25, 2010 | 10:22 PM
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Pics or gtfo.
Old Jan 25, 2010 | 10:24 PM
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Originally Posted by JayL
What pressure plate are you using?
Red, I think thats there strongest pp and the disc, IIRC it was supposed to hold 400ft/lbs or maybe it was 300...Something like that.

Lol and yes go 6 speed indeed, no more swapping trannies 3 times a week haha, and time to put down some real power
Old Jan 25, 2010 | 10:27 PM
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Originally Posted by dc2696
Red, I think thats there strongest pp and the disc, IIRC it was supposed to hold 400ft/lbs or maybe it was 300...Something like that.

Lol and yes go 6 speed indeed, no more swapping trannies 3 times a week haha, and time to put down some real power
what are you going to do bout your diff gearing?

4.10, 3.9, or 3.63?
Old Jan 25, 2010 | 10:28 PM
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Originally Posted by Braineack
Pics or gtfo.
Just for you sweetheart I'll brave the minus whatever cold as **** it is outside and get a pic.
Old Jan 25, 2010 | 10:36 PM
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Originally Posted by dc2696
Just for you sweetheart I'll brave the minus whatever cold as **** it is outside and get a pic.
UH OH!
Old Jan 25, 2010 | 10:39 PM
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Originally Posted by WonTon
what are you going to do bout your diff gearing?

4.10, 3.9, or 3.63?

Having rebuild my lsd more times then I care to remember trying to get the right slip, its staying how it is until a change is necessary. Its a 4.10 with rx7 lsd.
Old Jan 25, 2010 | 10:44 PM
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first gear will be kinda short!

there are folks running 6 speed and 4.10's without complaints, but i recomend trying to get ahold of a torsen 3.9 out of a 01, 02, or 04 (makes them gear a tad bit longer)
Old Jan 25, 2010 | 10:50 PM
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fail.
Old Jan 25, 2010 | 10:50 PM
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Originally Posted by WonTon
first gear will be kinda short!

there are folks running 6 speed and 4.10's without complaints, but i recomend trying to get ahold of a torsen 3.9 out of a 01, 02, or 04 (makes them gear a tad bit longer)
I'll pick up a 3.6 when I finish school and have more money to spend, I never use first gear anyway, its completely useless as is.

Pics are uploading, dial up ftl

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Rivets are basiclly flush with the friction pads. Wear looks pretty normal I'm thinking..
Old Jan 25, 2010 | 10:57 PM
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Originally Posted by dc2696
I'll pick up a 3.6 when I finish school and have more money to spend, I never use first gear anyway, its completely useless as is.

Pics are uploading, dial up ftl
3.6 is even better! Rotornut was running 6 speed and 3.63's that was tah sex!
Old Jan 26, 2010 | 10:25 AM
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That's normal wear, esspecially wth the track days. Plus its a puck disc, less surrface area equals greater wear faster. I know dsm guys that drag/street race, they bang through 1 clutch a season.
Old Jan 26, 2010 | 10:35 AM
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they don't have much friction material from the start, the rivets are like 1mm inset from the surface new.





Old Jan 26, 2010 | 10:36 AM
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Originally Posted by FastColt
That's normal wear, esspecially wth the track days. Plus its a puck disc, less surrface area equals greater wear faster. I know dsm guys that drag/street race, they bang through 1 clutch a season.
Werd werd, I just wanted to make sure that the clutch net disc its self (as in construction material of the pads) wasn't the reason for the quick wear out.

Like I said, flywheel looks really good, no hot spots or excessive wear patterns.
Old Jan 26, 2010 | 10:47 AM
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Originally Posted by dc2696
...my clutch net disc (6 puck sprung) is done.
Do you have a local clutch shop? You can save yourself some dough and get new friction pads installed. IMO that's a very well constructed street disc- more robust that anything I found as far as the hub structure. I paid my local clutch shop just over $50 to add new material to a four puck disc.

Any idea what friction material was on it new? Did it look like this?

That is the copper ceramic friction material- and rated at 400ftlbs with the sprung hub. The next step down was carbon fiber rated at 300ftlbs. If your disc has copper ceramic, it shouldn't wear like that if truly unabused. That looks like a slipping disc to me. Odd the flywheel doesn't show it.

I bet DC would break a torsen within a week of install.
Old Jan 26, 2010 | 11:19 AM
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Originally Posted by m2cupcar
Do you have a local clutch shop? You can save yourself some dough and get new friction pads installed. IMO that's a very well constructed street disc- more robust that anything I found as far as the hub structure. I paid my local clutch shop just over $50 to add new material to a four puck disc.

Any idea what friction material was on it new? Did it look like this?

That is the copper ceramic friction material- and rated at 400ftlbs with the sprung hub. The next step down was carbon fiber rated at 300ftlbs. If your disc has copper ceramic, it shouldn't wear like that if truly unabused. That looks like a slipping disc to me. Odd the flywheel doesn't show it.

I bet DC would break a torsen within a week of install.
I believe I ordered the 400ft/lbs disc as I anticipated making 350rwhp, so yes it should be the copper ceramic. It def wasn't the carbon fiber, I remember hearing overheating stories and stayed away from it.

Who said my clutch WASN'T abused? I beat the **** out of my car on a regular basis, ie) downshifting on the highway and laying rubber @ 100kph lol

I just thought it might last alittle longer at that abuse level.

I probably can get the pads replaced locally, great idea M2.

Ya, the flywheel has alittle bit of heat marking but nothing significant (Ya I'll get a pic before anyone asks)

As for the Torsen...lol

Braineack: Werd on the pad depth, might aswell replace them now that its out though, thanks for the pics.


-Dean
Old Jan 26, 2010 | 11:35 AM
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That's normal wear, esspecially wth the track days. Plus its a puck disc, less surrface area equals greater wear faster. I know dsm guys that drag/street race, they bang through 1 clutch a season.

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