Miata Turbo Forum - Boost cars, acquire cats.

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-   -   Sixshooter's Slow Torture™ Build Thread (https://www.miataturbo.net/build-threads-57/sixshooters-slow-torture%99-build-thread-62556/)

Leafy 10-13-2013 10:22 PM

Whats up with then 2nd piston down? It looks like it wasnt ungodly rich like the other ones and kind of looks sandblasted.

sixshooter 10-14-2013 07:55 AM


Originally Posted by Leafy (Post 1062593)
Whats up with then 2nd piston down? It looks like it wasnt ungodly rich like the other ones and kind of looks sandblasted.

Trick of the camera. It actually looks just like the other in real life. I was dissatisfied with the effects created by the flash but had little ambient light available at the time to take a flashless picture. All of the factory machine marks are still present in the tops of all of the pistons.

I don't often cruise, but when I do it is at 15.5 AFR. I'm at 13 AFR at 101kpa and taper down to 11.0 at 12psi with a 2870. Granted, 11.0 might be a little rich but it is predominantly a track car and in a very heat-soaked environment. I put on a long sleeved shirt yesterday because it only got up to 87*F for a high.

I am definitely using the fuel cut in overrun as well.

Seefo 10-16-2013 09:00 AM


Originally Posted by sixshooter (Post 1062512)
I had not planned on it. Why? Are you?

Thought about it, but maybe the time is better spent on the car. Knowing that the schedules aren't up yet, have you thought about what events you will be doing next year? is CMP a possible event for you?

sixshooter 10-20-2013 12:19 PM


Originally Posted by Track (Post 1063435)
Thought about it, but maybe the time is better spent on the car. Knowing that the schedules aren't up yet, have you thought about what events you will be doing next year? is CMP a possible event for you?

I don't know what I am doing next year. CMP is a bit of a haul. If I go there it will be later next year.

Right now is engine build time.

I have purchased the following.

From 949 Racing:
8.6 Supertech forged pistons
ARP head studs
ARP main studs
ACL rod bearings
ACL main bearings
ACL thrust bearings

From Full Race:
M10 Inconel exhaust stud kit

From Rockauto:
clutch master cyl
clutch slave cyl

Already had on the shelf:
Crower I-beam connecting rods (no Chinese H-beam stuff here)
ported and polished NA cylinder head (was actually on miata2fast's shelf)
coolant re-route kit (yep, finally going to install it)
Devil's Own multi-port injection kit (may or may not install at this point)

And I have some additional heat control work to do.

sixshooter 12-14-2013 04:21 PM

6 Attachment(s)
Block is back from machine shop and short block is assembled.

https://www.miataturbo.net/attachmen...214_162244-png

I just set the head on it.

I also mounted my new super secret triple pass stock car radiator. It is a custom prototype. I think I will recommend he take advantage of about 1.5 inches of additional width available. It is also a little thicker than my Mishimoto 52mm.

https://www.miataturbo.net/attachmen...214_162303-png

https://www.miataturbo.net/attachmen...214_162318-png

Attachment 97485



Attachment 97486



Attachment 97487

miata2fast 12-14-2013 04:43 PM

Did you assemble the motor today yourself?

sixshooter 12-14-2013 04:55 PM


Originally Posted by miata2fast (Post 1082809)
Did you assemble the motor today yourself?

I got some help when I needed it.

shuiend 12-14-2013 05:24 PM


Originally Posted by sixshooter (Post 1082804)
I also mounted my new super secret triple pass stock car radiator. It is a custom prototype. I think I will recommend he take advantage of about 1.5 inches of additional width available. It is also a little thicker than my Mishimoto 52mm.

https://www.miataturbo.net/attachmen...214_162303-png

https://www.miataturbo.net/attachmen...214_162318-png

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More details about the radiator please. Do you mean stock car as in the racing series or it came out of a stock oem car?

sixshooter 12-15-2013 09:01 AM


Originally Posted by shuiend (Post 1082819)

More details about the radiator please. Do you mean stock car as in the racing series or it came out of a stock oem car?

Stock car as in "rubbin' is racin'." I shall be testing this prototype for a fab shop that may be bringing something like it to market eventually.

sixshooter 12-15-2013 04:50 PM

4 Attachment(s)
Blood offering, lol.

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sixshooter 12-15-2013 05:25 PM

Alright, head and intake manifold/injectors are on. I had to grind on the intake gasket to gasket match the intake ports. And the previous owner of the head removed the intake studs (you know who you are) so I had to take them all out of one head and put them in the other. Just taking time... I would post pictures but that isn't allowed by the mobile app right now.

sixshooter 12-15-2013 05:31 PM

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miata2fast 12-15-2013 07:06 PM


Originally Posted by sixshooter (Post 1083020)
And the previous owner of the head removed the intake studs (you know who you are) so I had to take them all out of one head and put them in the other.

Ha! I think I remember where they are. If I recall, they now reside on the throttle side of my intake manifold.

I am really looking forward to seeing this motor run. It should be a whole nother animal compared to the last motor.

sixshooter 02-15-2014 02:34 PM

2 Attachment(s)
It runs! Have a cigar!



Attachment 103234

miata2fast 02-17-2014 05:26 PM

How much longer did you spend on the tuning last night. Car felt much faster to me on the ride along. Any plans to revisit the dyno soon?

Gryff 02-17-2014 05:51 PM

congrats on the running engine! :party::party:

sixshooter 02-17-2014 06:56 PM


Originally Posted by miata2fast (Post 1103182)
How much longer did you spend on the tuning last night. Car felt much faster to me on the ride along. Any plans to revisit the dyno soon?

Maybe after I get the larger injectors in. With the ported head and rebuild I went from 80% duty cycle to 104% when I datalogged on the way home. I'm way out of injector.

Time to put the Deatschwerks 700cc's in.


Originally Posted by Gryff (Post 1103191)
congrats on the running engine! :party::party:

Thanks, stranger! You must be making really good grades or have gotten a girlfriend or something, because you don't ever waste time on the forum anymore.

Gryff 02-18-2014 11:00 AM


Originally Posted by sixshooter (Post 1103218)
Thanks, stranger! You must be making really good grades or have gotten a girlfriend or something, because you don't ever waste time on the forum anymore.

Sadly no on both of those cases. Working away on school stuff, and job stuff, and car stuff here and there. im still lurking about though.

shuiend 02-18-2014 11:05 AM


Originally Posted by sixshooter (Post 1103218)
Time to put the Deatschwerks 700cc's in.

I would highly advise against the DW 700cc's unless you already have them. I was not happy at all with my DW 1000's, sold them and went to ID 1000's and they are 10x better. Well worth the extra expense to go to EV14 injectors.

sixshooter 02-18-2014 11:20 AM


Originally Posted by shuiend (Post 1103416)
I would highly advise against the DW 700cc's unless you already have them. I was not happy at all with my DW 1000's, sold them and went to ID 1000's and they are 10x better. Well worth the extra expense to go to EV14 injectors.

You and Ryan G (who got the Five-O EV14s) are stressing me out. I bought them in December so I will use them.

I have to calculate the req_fuel change from 7.4 with my 460cc rx7 injectors to ?.? for the 700cc injectors and change the injector opening time (milliseconds) to reflect the new injectors. I think that is all I will need to do to swap them. I haven't read up on that stuff in a while and will need to double check what all I need to change.

18psi 02-18-2014 11:30 AM

Great progress man, congrats.

I too would advise against the dw's, but if you have them just give em a shot.

460/700=.657 which is roughly what you should be multiplying req_fuel by

sixshooter 02-18-2014 04:22 PM


Originally Posted by 18psi (Post 1103426)
Great progress man, congrats.

I too would advise against the dw's, but if you have them just give em a shot.

460/700=.657 which is roughly what you should be multiplying req_fuel by

7.4 x 0.657 = 4.8618

Thanks for saving me the trouble. I'll get by with a little help from my friends.

shuiend 02-21-2014 02:06 PM

Here is a set of cheaper EV14's in 1000cc.

Leafy 02-21-2014 02:08 PM


Originally Posted by shuiend (Post 1104803)
Here is a set of cheaper EV14's in 1000cc.

Those look like Five-0's... fuel leaks are scary.

sixshooter 02-21-2014 05:11 PM

Ryan G is using Five-Os. I haven't heard of him leaking yet.

I guess I'm going to run the DW's Ive already bought. What problems are people having with them? I haven't read of any yet and this is news to me.

Leafy 02-21-2014 05:28 PM

Fair enough. When EV14s were basically only available in non-stock fitments from ID and Five-O I know FO had some fuel leaking between the injector and their injector spacer issues. Its probably resolved by now I hope, but I haven't really heard much noise either way about Five-Os since everyone not wanting to pay DI money for EV14s started to go FIC.

sixshooter 02-21-2014 05:54 PM

I see. I've heard some people disparage the DWs lately but I haven't heard a reason why yet. Lars? Anyone else?

triple88a 02-22-2014 06:50 AM

1 Attachment(s)
The only problem I've had with my DWs is the long dead times at low battery voltage (aka during cranking)
Adaptronic maxes out at 2.55ms for injector dead time correction which i'm hitting at 8.5 volts and that's all i can add while the injectors take 3-4ms to open under that.
Sure a battery shouldnt much lower bellow 10 volts while cranking but all i'm saying is if it does it aint starting.

Other than that i've been running mine for +2 years now. No issues.
I guess the only other "issue" i can think of is, the rubber grommet that goes into the head is not a tight fit on the injector and can be lost during installation if you arent careful.
(one of the left)

https://www.miataturbo.net/attachmen...ine=1393070134

sixshooter 02-22-2014 08:27 AM

Good to know. I just bought a new lawn tractor battery so it shouldn't be an issue.

sixshooter 02-22-2014 07:50 PM

2 Attachment(s)
Strange things are afoot at the Circle K.

I swapped in the DW700cc's in place of the RX7 460cc's. I changed the req_fuel as discussed above (7.4 to 4.9), took a tenth of a millisecond out of the injector opening time (1.2 to 1.0), the battery correction voltage from 0.1 to 0.2, and the car would barely run. I ended up mucking with those values to get it from 1.0 to 1.05 on the opening time, and it ran better. I gradually increased the req_fuel until it reached 7.3 and my AFR at idle and while free revving seemed pretty good there. WTF? Are my dead times that off or are the injectors nearly the same size as the ones that came out of the car? Strange.

I looked at injector opening times in many places online tonight and came up with these tables comparing an EV1 like the one that came out of the car to the EV6 I put in it.
https://www.miataturbo.net/attachmen...ine=1393116656

https://www.miataturbo.net/attachmen...ine=1393116656

The discussion came from here:
Megasquirt MSEXTRA / MS3EFI • Injector Open Time (View topic)

I'm curious what the more experienced might have to say.

I road tuned for a few minutes, and it went well, but didn't think to datalog until after I got home. I know datalogging would tell me a bit more.

sixshooter 02-23-2014 07:03 AM

A few new notes after sleeping on the problem.

I had done a fresh air recalibration on the O2 sensor last week since the car had been sitting since September. It seems to be relatively accurate in relation to the performance characteristics at idle.

I have read that the req_fuel is somewhat arbitrary and that the VE scaling is the important factor in making the engine run. As it sat yesterday, I had dropped the req_fuel from 7.4 to 7.3 and the idle AFRs were similar to the idle prior to the change. Then, the cells around the 101kpa and up seemed to want about 20 to 25 points less VE value (roughly around 120 down to 100) to get back to target AFRs. This tells me that if I left the req_fuel at 7.4 the car may have been pretty close in the middle and top cells. The idle cells were a touch rich at 7.4. This is telling me the injectors are acting too similar to the size that came out. They are supposed to be ~60% larger.

The car is at 1/4 tank of fuel and it is old fuel from September. I will be topping the car off with fresh fuel and retuning to eliminate that as a variable.

FWIW, I could adjust the req_fuel up or down while idling and watch the idle AFRs ease upward or downward, and likewise, adjusting the opening time setting would effect it similarly.

sixshooter 03-31-2014 09:23 AM

I just had a track weekend at Sebring on newly redone engine. I still need to make some adjustments. The wastegate actuator isn't holding closed and the wastegate itself is binding a bit when it opens. I need to check the diaphragm in the actuator.

The new radiator and reroute works well. We'll see if the same thing can be said this summer.

Cooling down in the garage:


https://www.miataturbo.net/attachmen...329_143336-png

This was my first track event on the Cobalt XR2/XR4 combination. I liked it very much. Modulation was more precise than with the Hawk Blues and they seemed to maintain their consistency when they got really hot. I was impressed.

sixshooter 03-31-2014 01:20 PM


sixshooter 04-01-2014 06:22 AM

My bumper cover must be moving a lot more than it used to. Low mount camera in bumper mouth:




sixshooter 04-09-2014 06:26 PM

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sixshooter 04-09-2014 06:44 PM

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sixshooter 04-09-2014 06:46 PM

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Fireindc 04-09-2014 07:53 PM

videos/pictures are awesome. Hows the new motor doing? Good oil consumption and power?

miata2fast 04-09-2014 10:11 PM

I have gone for a ride. It is a whole new animal.

sixshooter 04-10-2014 06:47 AM


Originally Posted by Fireindc (Post 1120090)
videos/pictures are awesome. Hows the new motor doing? Good oil consumption and power?

Motor is fine. Vacuum during decel is significantly better, which tells me the rings are sealing better.

Oil consumption has never been a problem, although I think I overfilled the oil pan before this last track day, which generated some smoke at idle between runs. I am also going to revise my breather setup because it needs a better catch can arrangement at these grip and power levels.

And I'm having some boost control issues, probably IWG related. It was very slow to spool as if the WG wasn't fully closing at times. I have eliminated the actuator diaphragm and the boost control solenoid as possible problem spots. I may switch actuators. I also know the IWG shaft is still too tight on this turbo and may need to be freed up a bit more.

New triple pass radiator is excellent at 78 degrees ambient. It will be hot soon and then the real testing will begin. I may be stepping up to a better oil cooler either way, since I've already got it.

The Cobalt XR2/XR4 brake pad combination was exceptional. I need to get under the car and do a post-event analysis but on track they were wonderful. They performed better than the Hawk Blues in every way.

Efini~FC3S 04-10-2014 10:14 AM


Originally Posted by sixshooter (Post 1120153)
The Cobalt XR2/XR4 brake pad combination was exceptional. I need to get under the car and do a post-event analysis but on track they were wonderful. They performed better than the Hawk Blues in every way.

Welcome to five years ago...

We run XR1-Front, XR2-Rear on most of our race cars, but they are fully prep'd, R-compound only sort of race cars. I wonder if you might like the XR1 though.

I've never gone from XR2 on the front of a car, to XR1 and NOT liked it. It's worked on every car I've tried it, but none of them were a miata.

Depending on how grippy of a tire you're going to be using in the future, you might want to try the XR1 the next time you need to buy pads. As long as you're using tires that have grip levels as high or higher than the Contis you ran at Sebiring, I think you'll like them.

Also, big props for tracking a turbo miata, that sort of activity seems to be getting pretty rare around here...

sixshooter 04-10-2014 11:18 AM


Originally Posted by Efini~FC3S (Post 1120203)
Also, big props for tracking a turbo miata, that sort of activity seems to be getting pretty rare around here...

Thanks. It does tend to break a lot of little crap along the way but I enjoy the challenge of catching vettes on a cheapskate's budget. I will continue to spend more and make incremental improvements because that keeps it interesting.

I appreciate the recommendation on the pads. I may step up at some point and use fresh tires and need better pads but these were a good match for the older Contis. The fellow I bought the pads from said they would last five or six track weekends but I am already halfway through them. I only ran 6 of 8 sessions in the weekend, too.

I wonder how the DTC series compares to the XR series for feel and performance. Anybody have experience with both?

sixshooter 06-14-2014 08:07 PM

10 Attachment(s)
Before (Corrado 11 inch BBK):

Attachment 115625
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Attachment 115626
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Looky here.

Attachment 115627
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So sexy.

Attachment 115628
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V8 Roadsters 11.75 inch BBK. It sure is nice living within 8 miles of V8R's shop. Shandelle is a hell of a nice guy.

Attachment 115629
https://www.miataturbo.net/attachmen...614_200341-png

ARP extended lug nuts are on order from Summit. Hopefully I can get them in before the track day next weekend.

miata2fast 06-15-2014 08:33 AM

That just looks down right proper. Have you road tested it yet?

sixshooter 06-20-2014 02:16 PM

I have now. It has a high, hard pedal.

sixshooter 06-23-2014 10:56 AM

This camera angle from the outside of the back window gives me a bit of vertigo.


Ryan_G 06-23-2014 11:00 AM

The reflection of the sky on your trunklid really messes with my eyes because it makes it look like the camera is swaying.

miata2fast 06-23-2014 08:52 PM

I am glad to hear there are no stories of wadded up sheet metal or smoked motors.

sixshooter 06-24-2014 12:15 PM

4 Attachment(s)

Originally Posted by miata2fast (Post 1142608)
I am glad to hear there are no stories of wadded up sheet metal or smoked motors.

I did smoke a set of pads and grind up the new rotors.


Attachment 116439



Attachment 116440

Not a high enough temperature pad. I'm too fast for mere mortal brakes, haha.

Ryan_G 06-24-2014 12:52 PM

You also blew off an intercooler coupler atleast 4 times and melted/ripped the coupler securing your intake filter. Beaded aluminum piping is in your future.

sixshooter 06-24-2014 01:54 PM

Coupler was three times because it was assembled in a bind. It needs to be adjusted.

shuiend 06-24-2014 02:02 PM

Steve, I just think you need to slow down a bit and these problems would all go away.

sixshooter 06-24-2014 03:21 PM


Originally Posted by shuiend (Post 1142902)
Steve, I just think you need to slow down a bit and these problems would all go away.

I've heard that. But the boost controller knob has a ratcheting mechanism so it only turns up, never down.

Speaking of which, I would like to go to a dyno sometime soon to see what it is actually doing.

shuiend 06-24-2014 03:23 PM


Originally Posted by sixshooter (Post 1142954)
I've heard that. But the boost controller knob has a ratcheting mechanism so it only turns up, never down.

Speaking of which, I would like to go to a dyno sometime soon to see what it is actually doing.

How big is the Florida miata turbo scene? I might be game to drive down in the fall for a dyno day if I get my car back together by then.

Ryan_G 06-24-2014 03:54 PM


Originally Posted by shuiend (Post 1142956)

How big is the Florida miata turbo scene? I might be game to drive down in the fall for a dyno day if I get my car back together by then.

Pretty decent size. Florida is a large state though. Good luck getting everyone together and with running vehicles.

pdexta 06-24-2014 04:27 PM

Whew, those brakes look cooked.

Good seeing you Saturday, wish I could have hung around longer.

Ryan_G 06-24-2014 04:32 PM

Wait that was you that stopped by? Why did I not know this until now?

miata2fast 06-24-2014 04:36 PM


Originally Posted by sixshooter (Post 1142843)
I did smoke a set of pads and grind up the new rotors.

That has to sting just a little bit.

pdexta 06-24-2014 04:40 PM


Originally Posted by Ryan_G (Post 1142987)
Wait that was you that stopped by? Why did I not know this until now?

Haha, yeah.

miata2fast 06-24-2014 04:42 PM


Originally Posted by pdexta (Post 1142984)

Good seeing you Saturday, wish I could have hung around longer.

Please tell me you have not given up on your car.


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