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-   -   The Definitive "VVT swap into 90-97 chassis" Megathread. (https://www.miataturbo.net/engine-performance-56/definitive-vvt-swap-into-90-97-chassis-megathread-80469/)

Goingnowherefast 10-17-2017 06:37 AM

Question for you guys, like an idiot I added the FM Coil Bracket adapter that does not fit the VVT engine because of the VVT line. Has anyone simply modified the VVT line to use AN lines instead of the hard lines? That way I could relocate the VVT line out of the way, and use the pretty FM coil bracket.

phocup 10-18-2017 10:55 AM

whoops .. double post.

phocup 10-18-2017 10:55 AM

I didn't but I know FM has a kit to relocate that line. Likely using AN lines as well. Sounds like a smart solution.

shuiend 10-18-2017 11:24 AM


Originally Posted by Goingnowherefast (Post 1446069)
Question for you guys, like an idiot I added the FM Coil Bracket adapter that does not fit the VVT engine because of the VVT line. Has anyone simply modified the VVT line to use AN lines instead of the hard lines? That way I could relocate the VVT line out of the way, and use the pretty FM coil bracket.

I have been running my VVT feed with an AN line for years. FM has directions with the big spark kit and on the website. They say to tap the fitting at the top, I welded on a fitting instead. I have had zero issues with this setup.

MX5RACER 10-18-2017 02:34 PM


Originally Posted by Goingnowherefast (Post 1446069)
Question for you guys, like an idiot I added the FM Coil Bracket adapter that does not fit the VVT engine because of the VVT line. Has anyone simply modified the VVT line to use AN lines instead of the hard lines? That way I could relocate the VVT line out of the way, and use the pretty FM coil bracket.

Which bracket did you get? The FM bracket to mount NA coils on a NB head? If so, you still won't be able to mount that bracket to the valve cover, even if you move the VVT line as there are no mounting bosses cast on the valve cover like the NB1 valve cover has.

Goingnowherefast 10-22-2017 10:22 PM

1 Attachment(s)

Originally Posted by shuiend (Post 1446423)
I have been running my VVT feed with an AN line for years. FM has directions with the big spark kit and on the website. They say to tap the fitting at the top, I welded on a fitting instead. I have had zero issues with this setup.


Originally Posted by MX5RACER (Post 1446480)
Which bracket did you get? The FM bracket to mount NA coils on a NB head? If so, you still won't be able to mount that bracket to the valve cover, even if you move the VVT line as there are no mounting bosses cast on the valve cover like the NB1 valve cover has.

Thanks for the replies guys! Yeah I figured moving the VVT shouldn't be that big of a deal. Yeah MX5, I stupidly bought the FM 1.8L swap kit and like an idiot didn't realize that I pretty much can't use any of it. Honestly, I didn't end up using a single thing so far.

But good news is I've decided to just bite the bullet and go with a COP system from Fab9 (or LS coils). Might as well just do it right anyways. Also the VVT motor is in the car on Blackbird Fabworx Drop Mounts. Took about 30 minutes to drop in. Also with the help of Greg @ Thecarpassionchannel I created a new injection harness with the VVT power + signal pigtail built in. I think it turned out really well and looks better than OEM tbh.

Attachment 235542

sixshooter 10-23-2017 06:39 AM

LS coils. Friends don't let friends fab.

Goingnowherefast 10-26-2017 08:15 AM


Originally Posted by sixshooter (Post 1447236)
LS coils. Friends don't let friends fab.

I've got a few PM's saying the same thing. That certainly seems to be the prevailing wisdom around here (that LS coils are way better). Is there a main benefit of LS coils over the Fab9 system for low boost (less than 12 PSI) setups?

*Edit* Maybe it's better that I just figure out a way to mount my old ignition system. Get the car running as-is and then figure out an ignition solution.

acedeuce802 10-26-2017 11:20 AM


Originally Posted by Goingnowherefast (Post 1447866)
I've got a few PM's saying the same thing. That certainly seems to be the prevailing wisdom around here (that LS coils are way better). Is there a main benefit of LS coils over the Fab9 system for low boost (less than 12 PSI) setups?

*Edit* Maybe it's better that I just figure out a way to mount my old ignition system. Get the car running as-is and then figure out an ignition solution.

LS coils work. Fab9 coils sometimes work.

Goingnowherefast 10-27-2017 08:05 AM


Originally Posted by acedeuce802 (Post 1447916)
LS coils work. Fab9 coils sometimes work.

So after doing some research, I'm gonna hold off on ignition for now. I'll be cutting, drilling and tapping the VVT ports for a 1/8 NPT to -4AN line so that I can move the VVT line where ever I want as seen here: https://www.miataturbo.net/build-thr...5/#post1437790

This seems to be a good idea for those not wanting to mess with the ignition system but they don't want some wonky homemade coil bracket. I'll DIY an LS coil setup if I run into ignition problems down the line.

*EDIT* The best thing about this place is people will call out your stupid ideas. I need to be called a dumbass, and people do that here on the daily. That's why I love this place.

Goingnowherefast 11-07-2017 03:46 AM

So what are you guys using for exhaust setups? I've decided to go with a 01-05 Racing Beat Header (since I'm doing a Rotrex install down the line) with a 90-97 Yonaka cat-back. I currently have a test pipe for a 90-93 but obviously that won't bolt up to the 01-05 Racing Beat header. Should I simply take it to an exhaust shop and say "hey, please connect these pipes without cutting the flanges off?" Does anyone else have a more elegant solution?

Leafy 11-07-2017 06:34 AM

Use a 94-97 header.

Goingnowherefast 11-07-2017 06:36 AM


Originally Posted by Leafy (Post 1450117)
Use a 94-97 header.

I'm an idiot haha. I would if I didn't just purchase the racing beat for 01-05 and put it on the car already.

Leafy 11-07-2017 06:38 AM

Then swap to an NB chassis And NB cat back. Every other solution is not elegant.

Goingnowherefast 11-07-2017 07:07 AM


Originally Posted by Leafy (Post 1450119)
Then swap to an NB chassis And NB cat back. Every other solution is not elegant.

I give that advice to every person I talk to that wants a Miata. I just wish I wasn't stupid a year ago when I bought mine. The little things start adding up and you begin to realize just how much better the NB1 and NB2 platforms are.

From OBD2, 1.8L's, VTPS, ABS in more cars, Torsen LSD's, better synchro's in the 5-spds, much better aero, better tophats that increase travel etc. I could go on and on. There's just a huge list of improvements that makes the early cars objectively worse. But like all stupid folks, the lure of a cheap price and the thought that it will be easy to change all that won me over.

Roda 11-07-2017 10:12 AM


Originally Posted by Goingnowherefast (Post 1450112)
So what are you guys using for exhaust setups?

When I did my swap, I still had the stock 1.6 exhaust on the car, so I was essentially starting from scratch.

To save some $$ at swap time, I used the stock VVT header and downpipe, and fabricated from there back with a 2.5" pipe, universal cat, resonator, and muffler. Got most of it from Summit, and it wasn't overly expensive. I recently obtained an NB2 Racing Beat header which bolted right up to my 'NB' exhaust...

greddygalant 11-07-2017 11:56 AM

We used a 01+ racing beat header with a custom test pipe into a 93 chassis with a 93 exhaust. Worked great.

Goingnowherefast 11-13-2017 11:12 AM

1 Attachment(s)
Tis a sad day indeed. Attempted my first start: Car cranks but does not fire. Composite log attached. I have sync counter loses.

Lots of variables at stake here. Car's been sitting for weeks. It's cold, I'm on full E85, and the battery could be low on power (on a trickle charger right now)

96morbst 12-19-2017 04:55 PM

So question about fuel setup. I just put a complete 03 long block into my 96 chassis with a 95 harness. Do I have to swap to the nb1 fuel rail and the na6 FPR still? I plan on using an nb1 intake manifold for the time being. Running the car on an AEM EMS-4

kevinspann 12-20-2017 04:24 PM


Originally Posted by 96morbst (Post 1457742)
So question about fuel setup. I just put a complete 03 long block into my 96 chassis with a 95 harness. Do I have to swap to the nb1 fuel rail and the na6 FPR still? I plan on using an nb1 intake manifold for the time being. Running the car on an AEM EMS-4

I believe so, because the NB are return-less systems. Using the NA6 FPR gets you the return with the NB1 fuel rail. I think that the fuel rails need to match the intake you're using. I'm sure someone will correct me if that's wrong info.

Savington 12-20-2017 04:59 PM

There should be no ambiguity or questions about the fuel system. It is not dependent on chassis or wiring or what intake manifold you use or anything else. For any NB motor in any NA chassis, you use a 99-00 rail and a USDM 90-93 -OR- EUDM 99-00 FPR.


Originally Posted by Savington (Post 1158403)
Fuel system:
Use a 1999-2000 fuel rail and a 1990-1993 USDM fuel pressure regulator installed upside down with the fuel outlet bent straight to clear the intake manifold. No other combination of USDM parts will work. The 90-93 fuel rails are too short, the 94-97 rails have incorrect mounting tabs, and the 01-05 rail places the fuel pressure regulator in a spot which interferes with the cylinder head. The 94-97 FPR places the pressure reference in a spot which interferes with the cylinder head and the 99-05 regulators do not have a return line.


96morbst 12-21-2017 01:05 PM


Originally Posted by Savington (Post 1457929)
There should be no ambiguity or questions about the fuel system. It is not dependent on chassis or wiring or what intake manifold you use or anything else. For any NB motor in any NA chassis, you use a 99-00 rail and a USDM 90-93 -OR- EUDM 99-00 FPR.

Perfect, Thank you SAV.

stevos555 12-26-2017 04:19 AM

Have a question on fitment of injector harness with squaretop and aftermarket fuel rail from Radium. The 97 injector harness appears much bulkier than NB injector harness that was designed to lay under the IM as opposed to above the fuel rail as the case in NA.
I have to take the squaretop apart to get to connect the injectors anyway..is there a recommended NB injector harness swap into NA?
Thanks

psyber_0ptix 12-26-2017 07:55 AM

I used an NA8 FPR flipped on a BP4W rail with success for a while. It's a straight barb so no bending the tube.

KJ01-13-280

https://www.atkinsrotary.com/store/i...J01-13-280.jpg

psyber_0ptix 12-26-2017 07:55 AM

Double post

Savington 12-26-2017 11:23 AM


Originally Posted by stevos555 (Post 1458576)
Have a question on fitment of injector harness with squaretop and aftermarket fuel rail from Radium. The 97 injector harness appears much bulkier than NB injector harness that was designed to lay under the IM as opposed to above the fuel rail as the case in NA.
I have to take the squaretop apart to get to connect the injectors anyway..is there a recommended NB injector harness swap into NA?
Thanks

No. The two harnesses are different enough that they are not interchangeable.


Originally Posted by psyber_0ptix (Post 1458580)
I used an NA8 FPR flipped on a BP4W rail with success for a while. It's a straight barb so no bending the tube.

From the OP:


Originally Posted by Savington (Post 1158403)
The 94-97 FPR places the pressure reference in a spot which interferes with the cylinder head

It may depend on which version of the 99-00 fuel rail you have, but the 94-97 FPR doesn't work in all cases. The 90-93 FPR does. If you want to avoid bending parts, use the EUDM 99-00 FPR which is designed for the application.

stevos555 12-26-2017 11:33 AM

Thanks Sav. So keep the 97 harness and just make it fit?

psyber_0ptix 12-26-2017 04:58 PM

Oh wow, didn't know there where two different Bp4w fuel rails.

stevos555 12-26-2017 05:23 PM

fuel rail
 
1 Attachment(s)
My injector can’t be turned 90 degrees due to clearance with the head. I guess will need to run it at 180 degrees and sneak the plug in the tight opening. Can someone confirm that they have also this much clearance with the squaretop.

Savington 12-28-2017 01:35 AM


Originally Posted by stevos555 (Post 1458631)
My injector can’t be turned 90 degrees due to clearance with the head. I guess will need to run it at 180 degrees and sneak the plug in the tight opening. Can someone confirm that they have also this much clearance with the squaretop.

The injectors were never oriented up like that, even from the factory.

stevos555 12-28-2017 01:46 AM

I may have confused 97 with 99. On the NA8 they were straight by the head as there was more room between rail and head. Please correct me if I am wrong as i am a noob and being a bit OCD.

aidandj 12-28-2017 11:19 AM


Originally Posted by Savington (Post 1158403)

1994-1997 coils:
+12v:
94-97: Blue
99-05: Black/White

trigger cyl 1/4:
94-97: brown
99-00: brown/yellow
01-05: brown/white

trigger cyl 2/3:
94-97: brown/yellow
99-00: brown
01-05: black/yellow

ground:
94-05: black

Coil wiring colors need to be edited. Ran into a no start issue because a 97 I was working on the colors did not match. Brown went to cylinders 2/3 and brown/yellow went to 1/4. Which also matches this thread

https://www.miataturbo.net/useful-sa...04/#post152397

https://www.miataturbo.net/attachmen...ine=1327066127

Savington 12-28-2017 12:23 PM

Done, thanks. Up to v1.06 now

mntech 02-11-2018 05:44 PM

2 Attachment(s)
Got a question, running a BP6D in a 96 chassis. Confirmed it has fuel/spark/compression. Loaded the 99-00 startup map from MSPNP.com MegaSquirtPNP by DIYAutoTune.com The vvt actuator is wired but not hooked up as we would like to get it started first. Using a stock oem 99-05 trigger wheel, that is installed correctly. Stock injectors, 99 fuel rail, 1.6 regulator, skunk2 intake. We were able to get the original motor running on the same ecu before pulling it.

Included data log and composite log.

Let me know what you think it is.

blackandtan22 02-16-2018 07:16 AM

Just confirming. If I use the BP5B-13-280 (UK) fuel regulator, I should point the fuel return downwards correct? Seems like that makes it a convenient part. Thanks!

Savington 02-16-2018 12:16 PM

Yes, it fires down. You're basically using the EUDM parts in their original EUDM configuration.

On the S1 car I'm building (VVT motor into a '94), I used the VVT rail with an adapter and an external FPR. It is a tight fit, but it works. The adapter lets the outlet fire at a ~45deg aimed forward, which is the only space a fuel line would fit into. For folks who were going to use an aftermarket FPR anyway, it's a good option. I'll post some pics here and in my current S1/ST4 customer build thread later today.

Savington 02-21-2018 04:06 PM

1 Attachment(s)
Attachment 235546

This is our regulator adapter on a VVT fuel rail with an Earl's Vaporguard 1/8" NPT to 5/16" 90deg fitting. The green goo is Gasoila E85 sealant. There's no way to get a standard FPR in this spot with clearance for vac/fuel hookups, but you can get the NPT fitting oriented correctly so it just barely sneaks out of there. This is a good option for people who are going to run an aftermarket FPR (something like a Fuelab 545 would go inline between this and the return line) since you can use the OEM VVT rail that comes on the motor instead of sourcing a combination of US parts or a hard-to-find EUDM 99-00 setup.

Adapter: Trackspeed FPR Adapter

Fuelab 545-series: Fuelab Fuel Pressure Regulator

ysleem 02-25-2018 06:28 PM

Can we add to the Alternator section of the first post that you need a different lug for the 94-97? It's easier to "relug/crimp new lug" it when you have the engine out.

stevos555 02-25-2018 06:34 PM


Originally Posted by ysleem (Post 1468745)
Can we add to the Alternator section of the first post that you need a different lug for the 94-97? It's easier to "relug/crimp new lug" it when you have the engine out.

What lug are you referencing - pic please

ysleem 02-25-2018 08:06 PM

Brown wire from engine harness (1.6) to 94 97 alternator. This app wont let me upload pics.

stevos555 02-25-2018 08:33 PM

Thanks. The picture upload stopped working on GT app about 1 month ago.

ysleem 02-26-2018 02:19 AM

Youll need a lug for an 8 gauge wire. Fyi. 5/16" hole

wackbards 02-26-2018 06:57 AM

I think most people just drill out the factory one because it takes like one second.

ysleem 02-26-2018 10:06 AM

My drill is garbage haha. That is probably the way to go!

Savington 03-07-2018 03:43 PM

For those of you looking to step up your wiring game, I stumbled across www.wirebarn.com a week or two ago. They sell multi-color packs of GXL and TXL cross-link automotive wire in sub-spool quantities for really reasonable prices (a few cents more than you would pay for a full 100ft spool).

aidandj 03-07-2018 03:46 PM

Wirebarn is addicting. TXL wire smells and feels amazing. I have soooo much wire from them. I always buy the like 8 pack of colors so all the wiring is the same color on my car. I wish they did striped wire too though.

Savington 03-07-2018 04:00 PM

Yup. About 1/3 the price of good M22759 wire, too.

afm 03-07-2018 04:10 PM


Originally Posted by Savington (Post 1470562)
Yup. About 1/3 the price of good M22759 wire, too.

And once you go M22759/16, you just have to go M22759/32 :)

Savington 03-07-2018 04:11 PM

I bought enough TXL last month to make sure I would never be tempted to buy /32 :)

stevos555 03-07-2018 04:25 PM

Great link and thank you. What wire gage is good to start with for TPS, IAC, CAS extension to CAM and Crank sensor ?

Colipto 03-12-2018 10:34 PM


Originally Posted by Savington (Post 1470556)
For those of you looking to step up your wiring game, I stumbled across www.wirebarn.com a week or two ago. They sell multi-color packs of GXL and TXL cross-link automotive wire in sub-spool quantities for really reasonable prices (a few cents more than you would pay for a full 100ft spool).

16 GA Single Conductor Stranded Remote Wire 6 Rolls Primary Colors 12V 100'FT EA on amazon for 30$


I'm guessing this is way better wire than what i was using ( hookup wire)






Originally Posted by Savington (Post 1468084)
https://i.imgur.com/34x9YBel.jpg?

This is our regulator adapter on a VVT fuel rail with an Earl's Vaporguard 1/8" NPT to 5/16" 90deg fitting. The green goo is Gasoila E85 sealant. There's no way to get a standard FPR in this spot with clearance for vac/fuel hookups, but you can get the NPT fitting oriented correctly so it just barely sneaks out of there. This is a good option for people who are going to run an aftermarket FPR (something like a Fuelab 545 would go inline between this and the return line) since you can use the OEM VVT rail that comes on the motor instead of sourcing a combination of US parts or a hard-to-find EUDM 99-00 setup.

Adapter: Trackspeed FPR Adapter

Fuelab 545-series: Fuelab Fuel Pressure Regulator


Well, if only I read this a few months ago..

Savington 03-12-2018 11:46 PM

TXL/GXL (crosslink) is what OEMs use to wire cars. Milspec is cool but 3x the price. If I were wiring a race car from scratch, then yes, /32 wire is what I'd use. If I'm adding a few dozen wires for a VVT swap setup, then TXL is the correct wire for the application. Hookup wire won't burn the car down but it's not nearly as robust.

stevos555 03-17-2018 10:49 AM

TPS:
The 90-93 manual chassis did not originally come with a 0-5v variable TPS. To use a 94-05 0-5v throttle position sensor in a 90-93 chassis, consult with your ECU supplier to confirm the wiring changes that are necessary.

The 1994-1997 chassis did come with a 0-5v variable TPS. It is a standard 3-wire TPS with an additional fourth wire (red) which serves as a wide-open switch. Your standalone ECU will likely not use this fourth wire, so if you are changing the pigtail to a 99-05 style, simply heat-shrink over this unused wire. If you are using your 94-97 throttle body, there are no wiring changes necessary. If you are using the 99-05 sensor, wiring colors are listed below:

5v Reference:
94-05: Light Green/Red (Light Green/White...97)



https://cimg9.ibsrv.net/gimg/www.mia...f1ab197ec4.pngTPS

Itty 03-20-2018 01:42 AM


Originally Posted by Savington (Post 1158403)

Wiring:
CAS:


You must use the NB cam and crank angle sensors if you want VVT control. There is no way to control the VVT if you use an NA-style CAS driven from the exhaust camshaft.

The OEM 1990-1997 CAS has 4 wires. One wire is +12v, one wire is a sensor ground, and there is a signal wire for the crank position and a signal wire for the cam position. You will need to cut the factory plug off and extend the +12v and ground wires to each of the NB sensors. The cam signal wire will get routed to the camshaft sensor on the top of the valve cover, and the crank signal wire will get routed to the crankshaft sensor located near the harmonic damper. This will bring the appropriate cam and crankshaft patterns along the OEM harness into the ECU, and all of the other changes necessary will happen in the firmware/software of your ECU.

Okay so I've just finished reading through the thread again, and this still doesn't make sense to me for a 96-97 late NA. Those cars already had crank position sensors, so couldn't you just plug the 01+ sensor into the 96-97 harness and get the signal to the ECU without having to extend the CAS? It's also weird because those cars also have 4 wires for the CAS. From what I read on the interwebs, the CPS was just used to monitor for misfires on the 96-97. That still doesn't explain why you couldn't just plug the 01+ CPS into the 96-97 harness in the stock location (and make the adjustment on the ECU side, if need be), right?

Savington 03-20-2018 01:12 PM


Originally Posted by Itty (Post 1472652)
Okay so I've just finished reading through the thread again, and this still doesn't make sense to me for a 96-97 late NA. Those cars already had crank position sensors, so couldn't you just plug the 01+ sensor into the 96-97 harness and get the signal to the ECU without having to extend the CAS? It's also weird because those cars also have 4 wires for the CAS. From what I read on the interwebs, the CPS was just used to monitor for misfires on the 96-97. That still doesn't explain why you couldn't just plug the 01+ CPS into the 96-97 harness in the stock location (and make the adjustment on the ECU side, if need be), right?

According to the '97 wiring diagram I have, there's no 12v available to the OEM crank sensor. You would have to run a wire to provide that anyway, as well as the re-pinning at the ECU connector side. Way more hassle than just extending the CAS harness and leaving the ECU side alone, IMO.

aidandj 03-20-2018 01:22 PM

96/97 crank sensor is a 2 wire VR sensor. Outputs a self generated sine wave.

99+ is a 3 wire Hall Effect sensor. Hence the lack of 12v in the 96/97s

Savington 03-20-2018 01:28 PM

The '97 has three wires, but the third wire is a shielding ground for the other two. You could theoretically pass 12v up one of them, the signal up the other, and then wire a new ground as well, and then change all the pinning at the ECU, but fuck that.

aidandj 03-20-2018 01:29 PM


Originally Posted by Savington (Post 1472777)
The '97 has three wires, but the third wire is a shielding ground for the other two. You could theoretically pass 12v up one of them, the signal up the other, and then wire a new ground as well, and then change all the pinning at the ECU, but fuck that.

Good to know. also, fuck repinning ecu side lol.

Morello 03-20-2018 02:30 PM


Originally Posted by Savington (Post 1470556)
For those of you looking to step up your wiring game, I stumbled across www.wirebarn.com a week or two ago. They sell multi-color packs of GXL and TXL cross-link automotive wire in sub-spool quantities for really reasonable prices (a few cents more than you would pay for a full 100ft spool).

And if you need more, delcity.net has 18ga TXL in 100ft spools for $10 in all the colors of the rainbow.

Savington 03-20-2018 03:10 PM


Originally Posted by Uncle Humjaba (Post 1472803)
And if you need more, delcity.net has 18ga TXL in 100ft spools for $10 in all the colors of the rainbow.

For your own sanity, it's much better to order 10ft of wire in 10 different colors than it is to wire the entire extension harness in the same color. I order from Delcity, but I also order 10+ colors 100ft each at a time. Enough to do several cars and other projects before I have to think about reordering. If you're doing one car, the multi-color sub-spool Wirebarn packs are the ticket.


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