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TurboTim 07-30-2009 03:26 PM

http://www.burnsstainless.com/MergeC...utaway_big.gif

levnubhin 07-30-2009 03:30 PM

Work of art^^^
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TurboTim 07-30-2009 03:47 PM

hell yah. I <3 burns stainless.

ZX-Tex 07-30-2009 04:32 PM

That is either for an old 5-cyl BMW, one side of a Viper, or a funky idea for an EWG pipe.

Laur3ns 07-30-2009 04:52 PM


Originally Posted by ZX-Tex (Post 436773)
That is either for an old 5-cyl BMW, one side of a Viper, or a funky idea for an EWG pipe.

FAIL, those pics are from vwsport.com, so it's a VAG 5cyl product

ZX-Tex 07-30-2009 04:54 PM

DOH! OK well I am not a VW guy so there :)

ARTech 07-30-2009 05:48 PM

1 Attachment(s)
the burns collectors are deininitely nice but with a pricetag of $300 and up, I'd rather spend a week replicating one. that's for 16ga material, too. IIRC they don't deal with sch10/40.

heres my contributon to collector making. cut four equal lenght sections out of straight pipe. 4" lenghts are regularly used, but 3" and 5" are common too. the longer the better the flow, but the harder the manifold design for packaging reasons. find an angle that works for the lenght of pipe (between 10-20 degrees). you want to end up with around 1/4 of the original circumference on the end of each pipe after making both cuts to make a 4-1 collector with the discharge circumference equal to a single uncut pipe. hope that makes sense. the first cut is easy. for the second cut, you need to find a way to turn the pipe 90 degrees on its axis, and make the second cut. this is cruicial as the fitment depends on it. one degree will create a gap.

all four cut and ready to be cleaned and weld:
Attachment 204461

TurboTim 07-30-2009 05:55 PM


Originally Posted by sprayed (Post 436824)
the burns collectors are deininitely nice but with a pricetag of $300 and up, I'd rather spend a week replicating one. that's for 16ga material, too. IIRC they don't deal with sch10/40.

Right, that's my thought too. They only deal with their thin wall stuff, and fancy alloys in their turbo manifolds.


heres my contributon to collector making. cut four equal lenght sections out of straight pipe. 4" lenghts are regularly used, but 3" and 5" are common too. the longer the better the flow, but the harder the manifold design for packaging reasons. find an angle that works for the lenght of pipe (between 10-20 degrees). you want to end up with around 1/4 of the original circumference on the end of each pipe after making both cuts to make a 4-1 collector with the discharge circumference equal to a single uncut pipe. hope that makes sense. the first cut is easy. for the second cut, you need to find a way to turn the pipe 90 degrees on its axis, and make the second cut. this is cruicial as the fitment depends on it. one degree will create a gap.
:werd:


all four cut and ready to be cleaned and weld:
http://i56.photobucket.com/albums/g1...ington0023.jpg
Nice photos and writeup. Looks like those were cut on a band saw?

b0ne 07-30-2009 05:59 PM

We have a Mazak FabriGear (6-axis laser tube cutter) at work. I was actually thinking of cutting some intake and exhaust bits on it (if I ever actually ended up getting a turbo, that is).

Does the inside get welded, also? If so, I can put in a back-bevel to create a weld gap on all the acute-angle joins.

TurboTim 07-30-2009 06:05 PM


Originally Posted by b0ne (Post 436832)
We have a Mazak FabriGear (6-axis laser tube cutter) at work. I was actually thinking of cutting some intake and exhaust bits on it (if I ever actually ended up getting a turbo, that is).

Does the inside get welded, also? If so, I can put in a back-bevel to create a weld gap on all the acute-angle joins.

With a machine like that, you could easily put people like me out of business :) (well, out of my hobby)

ARTech 07-30-2009 06:05 PM

yeah, bandsaw. they can be cut on a chop saw too, but it takes more trial and error due to the blades deflection.

bone you have pm

b0ne 07-31-2009 05:26 AM

Wouldn't worry too much about it, Tim ;) Actually it may not even be able to do such acute cuts, depending on angle and wall thickness (shows you how much thought I've really given it).

Sprayed, got your pm.

Saml01 07-31-2009 12:33 PM


Originally Posted by sprayed (Post 436824)
\

all four cut and ready to be cleaned and weld:
http://i56.photobucket.com/albums/g1...ington0023.jpg

This is pretty much what I wasnt getting.

Thanks for the picture.

Savington 07-31-2009 07:27 PM

6 Attachment(s)
There are no words to describe this manifold. It looks pretty and well-designed, but close up... good god.

Attachment 204438

Attachment 204439

Attachment 204440

The wastegate tube is less a mode of exhaust gas transportation, and more a piece of art:

Attachment 204441

The downpipe is straighter than the photos show.

Attachment 204442

You can see all the way through to the final straight section from the mouth:

Attachment 204443

I'm going to cry.

Cococarbine3 07-31-2009 07:28 PM

*fap fap fap*

hustler 07-31-2009 07:35 PM

what a fucking piece of shit! I wouldn't even feed my faggy little dog a quart of yogurt and let her shit on that.


sent my check in today, should have done that 7-weeks ago

18psi 07-31-2009 07:48 PM

Wow, that is truly a work of art:eek5:

cjernigan 07-31-2009 07:58 PM

Thanks Andrew and Tim, now my girlfriend is fucking pissed. Mostly because she doesn't understand why I was completely distracted from what she was saying to me while speaking out loud about how I'm ready to jizz in my pants over an inanimate SS turbo setup.
(women will never understand)

SKMetalworks 07-31-2009 07:58 PM

Cant wait to build my first manifold. Got the stainless OTW

thesnowboarder 07-31-2009 08:15 PM


Originally Posted by hustler (Post 437290)
what a fucking piece of shit! I wouldn't even feed my faggy little dog a quart of yogurt and let her shit on that.


sent my check in today, should have done that 7-weeks ago

Right? Were behind a bit :(


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